Welcome to Wholeloop
A unique process of thermal decomposition
A breakthrough solution to recycle and recover almost any kind of polymer waste through the process of “Thermolysis” discovered by our founder's and implemented by his former European company, Pyrum Innovations.
Polymer Recycling
Wholeloop provides expert consulting services in polymer recycling using “Thermolysis”, a thermal dismantling of organic substances respectively rubber and plastic waste under exclusion of oxygen. The process allows precise temperature and pressure control, which minimizes the risks during the pyrolysis process (spark-free and airtight) and guarantees raw materials of a constant, high quality.
How It Works
1. Fragmentation (shredding) of the input material into granules from 1 to 12 mm
Separation of metal and textile parts for reuse
2. Thermolysis of the rubber granulate in the patented vertical reactor
Separation of the resulting products steam and coke
3. Condensation of the vapors
Separation of oil and permanent gas
4. Cooling of the coke
Grinding, sifting, classification and pelleting of the coke into commercial products: Industrial carbon black, rCB (recovered Carbon Black)
5. Recuperation (recovery) of exhaust gas energy
Generation of electrical energy for self-sufficiency and sale with the help of a combined heat and power unit
6. Rectification of the oil
Storage of the various oil types in the tank farm
7. Purification of the exhaust air of the combined heat and power unit to the legally prescribed limits
The actual Thermolysis process does not produce any exhaust gases, only the CHP produces small amounts
8. Refinement of the intermediate products: Heat, oil and coke
Combined heat and power generation with residents, carbon black production from oil production of activated charcoal from coke
